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Polaris IQ Fuel and Intake

Join our facebook group Polaris IQR AxysR trail conversion group

iqtank_small1 Fuel tanks are here

 

Genuine Mikuni fuel pump for 600cc sleds  $132
 


Aftermarket Mikuni style fuel pump for 600cc sleds  $98
 


Genuine Mikuni fuel pump rebuild kit for 600cc sleds  $25
You may also want the Grommet Installation Tool below.
 

 

Mikuni Check Valve Grommet Installation Tool $5.95
For installing fuel pump check valve gormmets
 

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1/4" Fuel shut off valve. Easier to use than the stock ones. Normally used on the 440's $17
 

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5/16" Fuel shut off valve. Way easier to use than the stock ones. Normally used on the 600's $14
 
  Trail Jet Kits
Each kit will contain main and pilot jets for 1 engine (both carbs)
Choose Genuine Mikuni or EBC Jets.
LInk to video: How EBC jets are made and tested.
Sorry but we don not give out the technical data on these kits.
Polaris IQR600 600R 600 racer Axys jet kit  Genuine Mikuni 600cc Trail Jet Kit (0-2k ft elevation) $20.00
These kits will contain main and pilot jets for trail riding using pump gas around 92 octane without ethanol, 0-2000ft of elevation and 0-30* fahrenheit. We strongly recommend getting float assembly O rings too, sold below.
Select your year/engine:
Select
Polaris IQR600 600R 600 racer Axys jet kit  EBC 600cc Trail Jet Kit (0-2k ft elevation) $14.00
These kits will contain main and pilot jets for trail riding using pump gas around 92 octane without ethanol, 0-2000ft of elevation and 0-30* fahrenheit. We strongly recommend getting float assembly O rings too, sold below.
Select your year/engine:
Select
Polaris IQR600 600R 600 racer Axys jet kit  Genuine Mikuni 600cc Trail Jet Kit (2k-4k ft elevation) $20.00
These kits will contain main and pilot jets for trail riding using pump gas around 92 octane without ethanol, 2000-4000ft of elevation and 0-30* fahrenheit. We strongly recommend getting float assembly O rings too, sold below.
Select your year/engine:
Select
Polaris IQR600 600R 600 racer Axys jet kit  EBC 600cc Trail Jet Kit (2k-4k ft elevation) $14.00
These kits will contain main and pilot jets for trail riding using pump gas around 92 octane without ethanol, 2000-4000ft of elevation and 0-30* fahrenheit. We strongly recommend getting float assembly O rings too, sold below.
Select your year/engine:
Select
Polaris IQR600 600R 600 racer Axys jet kit  Genuine Mikuni 600cc Trail Jet Kit (4k-6k ft elevation) $20.00
These kits will contain main and pilot jets for trail riding using pump gas around 92 octane without ethanol, 4000-6000ft of elevation and 0-30* fahrenheit. We strongly recommend getting float assembly O rings too, sold below.
Select your year/engine:
Select
Polaris IQR600 600R 600 racer Axys jet kit  EBC 600cc Trail Jet Kit (4k-6k ft elevation) $14.00
These kits will contain main and pilot jets for trail riding using pump gas around 92 octane without ethanol, 4000-6000ft of elevation and 0-30* fahrenheit. We strongly recommend getting float assembly O rings too, sold below.
Select your year/engine:
Select
Polaris IQR600 600R 600 racer Axys jet kit  Genuine Mikuni 600cc Trail Jet Kit (6k-8k ft elevation) $20.00
These kits will contain main and pilot jets for trail riding using pump gas around 92 octane without ethanol, 6000-8000ft of elevation and 0-30* fahrenheit. We strongly recommend getting float assembly O rings too, sold below.
Select your year/engine:
Select
Polaris IQR600 600R 600 racer Axys jet kit  EBC 600cc Trail Jet Kit (6k-8k ft elevation) $14.00
These kits will contain main and pilot jets for trail riding using pump gas around 92 octane without ethanol, 6000-8000ft of elevation and 0-30* fahrenheit. We strongly recommend getting float assembly O rings too, sold below.
Select your year/engine:
Select
Polaris IQR600 600R 600 racer Axys jet kit  Genuine Mikuni 600cc High Elevation (8k-10k ft elevation) Jet Kit $20.00
These kits will contain main and pilot jets for trail riding using pump gas around 92 octane without ethanol, 8000-10,000ft of elevation and 0-30* fahrenheit. We strongly recommend getting float assembly O rings too, sold below.
Select your year/engine:
Select
Polaris IQR600 600R 600 racer Axys jet kit  EBC 600cc High Elevation (8k-10k ft elevation) Jet Kit $14.00
These kits will contain main and pilot jets for trail riding using pump gas around 92 octane without ethanol, 8000-10,000ft of elevation and 0-30* fahrenheit. We strongly recommend getting float assembly O rings too, sold below.
Select your year/engine:
Select
Genuine Mikuni Main Jets $10.00
sold in pairs
Used on 440 and 600 with Mikuni Carbs
Size
EBC Main Jets for Mikuni $7.00
sold in pairs
Used on 440 and 600 with Mikuni Carbs
Size

stock image
EBC Mikuni-style Hex Main Jets Dealer Kit $113.00
Brass carburetor jets are high-precision and flow-calibrated for extremely accurate fuel flow rate.
Dealer Kits include multiple main jet sizes and storage box for organization.
High-quality replacements; NOT original Mikuni jets. 2 Pieces of each size 240-500
Used on 440s and 600s with Mikuni Carbs
Size
Genuine Mikuni Starter Jets $10.00
sold in pairs
Used on the 600's
Size
Genuine Mikuni Pilot Jets $10.00
sold in pairs
Used on the 600'S
Size
EBC Pilot Jets for Mikuni $7.00
sold in pairs
Used on the 600'S
Size

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Mikuni Pilot Jets Long  $21.00
sold in pairs
Used on the 440'S (we normally recommend a 35 or 40 with our 440 trail needles)
Size

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Mikuni Pilot Air Jet $34.00
sold in pairs
Used on the 600's (we normally recommend a .8)
.5 and .6 are special order only, no returns or cancellations
Size

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440 Trail Carb Jet Needles $52 a pair NO LONGER AVAILABLE
These remove the lean spot in the midrange. A must have for the 440's.
 

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600 Carb Jet Needles $70 a pair
 Special order only, no cancellations or returns.
Options


440 Carb Piston valve cutaway, 2.5
$153ea (aka carb slides)
These are famous for wearing down and cracking followed by getting sucked through you engine. Check yours and replace them if they are cracked or warn. Special order only, no cancellations or returns.

mikuni 600 carb bowl o-ring

600R/RR/HO Carb bowl o-ring, part #12 $20 each
These fit better in tight applications like on some of the IQ's
 

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Polaris 600R/RR/HO Carb Drain Plugs without water trap, part #8 $40a pair
These fit better in tight applications like on some of the IQ's
 

Aftermarket 600R/RR/HO Carb Drain Plugs without water trap $28 a pair
These fit better in tight applications like on some of the IQ's. Recommended.
 

Aftermarket 600R/RR/HO Carb Drain Plugs without water trap $31 a pair
These fit better in tight applications like on some of the IQ's
 

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600R/RR/HO Carb Drain Plug O rings #9 $8 a pair
For use with the plugs above
 

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Videos of o-rings:
Bad/Leaking
Good

600R/RR/HO Mikuni Float assembly O rings  $4 a pair
(o-rings only-pictured in the center)
If you have a fuel leak that is leaking into the engine then check your needle and seat o-rings. These are slightly thicker than the stock o-rings for a tighter fit especially when its cold out. For use with the all rack style Mikuni carbs. Works on all the 600 IQ racers and 600HO carb models.  A few of the production models that use this are '02-09 500 and 600cc engines including the 600HO's. Also used for the needle and seat on the IQ440. Apply a thin amount of 2 stroke oil on oring prior to installation.
 

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600R/RR/HO Mikuni Float assembly with 1.5 needle and seat  $82 ea. The stock ones wear out over time. They are normally a 1.8 needle and seat. This is a slight upgrade for snow crossers. It stops the slight rich condition in stutter bumps. Fits 600HO/RR and 600R. Will fit many other sled models as well. Call to check your model. Special order only, no cancellations or returns.
 

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600R/RR/HO Mikuni Float assembly with 1.8 needle and seat  $78 ea. The stock ones wear out over time.  Fits 600HO/RR and 600R. Will fit many other sled models as well. Call to check your model. Normally stocked.
 
high-flow-filter-bk_smallhigh-flow-filter_small NEW HIGH FLOW pre-filter for completely trail converted 440 and 600's  $22.95
There is no fine filter system on the IQ race sled so this pre-filter is an option and there are more options on our body page.  Fits over intake horn.  We recommend running a bead of silicon around the headlights to keep powdery snow from building up on top of the pre-filter and causing a bog. For completely trail converted race sleds only. Not for stock or modified race sleds. We are still testing this on the '14 and '15's with the new light weight crank and more/faster air demand.
Color
600HO/600R/600RR Air box $195
Air box only
Special order only, no cancellations or returns.
 
vforce_reeds_small 440/600HO/600R/600RR VForce3 reed valves $257.95 (set of 2)
3 pedal reeds. This kit comes with the reed spacers.
For instant throttle response, better flow, and over all performance
 
 
vforce_reeds_small NEW  VForce3R reed valves $258.95 (set of 2)
Fits Polaris 600/700/800 HO CFI (see note for 440,600HO,600R carb)

3 pedal reeds. New rubber tip design and much larger opening/stuffer.
For instant throttle response, better flow, and over all performance. Comes with 4 intake gaskets.
Note: 2 very small tabs may need ground off of the stuffers to use with 440 and 600R carb adaptors. Its easy to do.  Grinding is not needed if your using the 600RR/HO carb adaptors.
 
vforce3_reeds_883_small 440/600HO/600R/600RR VForce3 carbon fiber 3 pedal replacement reeds $59.95
(set of 4) Order 2 sets if replacing reeds for both cages.
For use in VForce3 3 pedal 883 reed cages.
For instant throttle response, better flow, and over all performance.
 
vforce3_reeds_883_small NEW '16 and up 600R VForce3R carbon fiber 3 pedal replacement reeds $59.95
(set of 4) Order 2 sets if replacing reeds for both cages.
For use in VForce3R 3 pedal 883R reed cages.
For instant throttle response, better flow, and over all performance.
These may take a couple extra days longer to get until the distributors start carrying them.
 
440 and 600HO VForce3 carbon fiber 4 pedal replacement reeds $59.95
(set of 4) Order 2 sets if replacing reeds for both cages.
For use in VForce3 4 pedal 904 reed cages.
These were commonly used on IQ 440 race sleds.

For instant throttle response, better flow, and over all performance.
(reeds pictured in cage-cage not included)
 
440, 600HO, 600R and 600RR V Force 3 reed spacer kit $51 a set
These will space back the reeds .100 so they are not blocking the pulse line. Kit comes with 2 spacers and 4 gaskets.
 
440, 600HO, 600R and 600RR intake gaskets $2.75ea
you need a total of 4 to replace them all or 6 if your using the spacer kit above.
 
600_carb_adaptors_small Polaris 440 carb adaptors $65ea  
These are a special order and normally take about 2-3 days to arrive and are non cancelable/returnable. Special order only, no cancellations or returns.
600_carb_adaptors_small Polaris 600HO/RR carb adaptors $68ea  Fits all 600HO's and RR's through '09 (not for 600R's)
Many of the Polaris carb adaptors separate between the rubber and the metal and/or crack out. NOTE: For engine serial #'s 0120327300140-0120327302497 replace both adaptors and if your out of that serial number range dont think your ok-check your adaptors. More info here
carb-boot-ves_small Carb adaptors for 600VES engines in the IQ chassis $46ea. These are a special order and normally take about 1-2 days to arrive to us and are non cancelable/returnable.
iq racer carb adaptor Polaris carb adaptors for '08 600R's $78ea
Special order only, no cancellations or returns.
iq racer carb adaptor Polaris carb adaptors for '09-'14 600R's $109ea
Front and back of adaptor are parallel, no angle on these.
Special order only, no cancellations or returns.
iqr carb adaptor Polaris carb adaptors for '15-'20 600R's $85ea

'05-'06 440 carb boots $62 a pair
Special order only, no cancellations or returns. 
'07 440 carb boots $62 a pair 
Special order only, no cancellations or returns.       

600HO carb boots $24 a pair
The carb boots that come on the 600R/RR make it very difficult to put the air box back in. We use this different set of boots that stay in the air box and slide right on the carbs. Install with the flush side out.

Stock 600R carb boots $66 a pair
These are the ones that come stock on '08-current Racers
Special order only, no cancellations or returns.
maximaq2mix Maxima Quick 2 Mix oil bottle $7
The Maxima Quick 2 Mix bottle has been calibrated to give you the ability to accurately mix in ratios of 24:1 to 100:1. Holds 20oz of oil and you can fit 2 of these in the Gears storage bag nice and snug.
 
Many more parts available including all stock/OEM Polaris parts
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