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Polaris IQ Racer Drive Train Parts 
All recommendations on this page were based at an elevation of 0-2000ft

EPI Primary clutch springs $27.95
We recommend 165/310 for the 440 and 185/320 or 190/335 for the 600's
Load 2.5"/1.25"
Team Primary clutch springs $27.95
Load 2.5"/1.19"
Polaris Primary clutch springs $44-$65
Load 2.5"/1.19"
Polaris primary clutch weights $114 (set of 3)
We recommend S49H for the 440 and 10-60 for the 600's
(45's and 49's are NLA so buy 47's or 51's and cut them down)
Size
EPI Belly Busters Polaris primary clutch weights $119.95 (set of 3)
We recommend 10-58 to 10-62 for the 600's with the 10-60 being our favorite
Size
polaris iqr clutch weight bushings Clutch weight bushings $17.95 (set of 3)
Fits all brands of clutch weights we sell for the IQR's
EPI Secondary clutch springs for Team Clutches $27.95
We recommend 140-200 or 140-220 for the 440 and 160/240 for the 600's
Load 2.2"/1.1"
Team Secondary clutch springs for Team Clutches $27.95
We recommend 140-200 or 140-220 for the 440's and 160-240 for the 600's
Load 2.2"/1.1"
Polaris Secondary clutch springs for Team Clutches $32.95
We recommend 140-200 or 140-220 for the 440's and 160-240 for the 600's
Load 2.2"/1.1"
Team secondary spacer/washer part # 11.  If yours is grooved its time for a new one. We also recommend the Delrin washers for your secondary spring.
'02-'05 Pro X and IQ 440  $10  
'06 IQ 440  $15                      
'07-'09 IQ 440/600 + RR $15  
Delrin Washers $12
Eliminates friction from spring contact with retaining cup in Team secondary clutches. Sold in a 3 pack
 (our recommendations are to put 2 under the spring retainer cup)
team_helix_small Team TSS-98 & TSS-04 secondary helix with reverse $109 (for 600's)
tss98_helix_small
         TSS-98                     TSS-04
options

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Cambridge Polaris IQ primary clutch puller $49.95
works on all Polaris clutches '00-present
EPI Polaris IQ primary clutch puller $59.95
Heat treated steel-High Quality
works on all Polaris clutches '00-present


see video

Polaris IQ racer Clutch alignment tool for TSS98 secondary $239
This is the Polaris recommended tool and the only one that fits properly in the IQR chassis.  This tool is cut and tapered to fit tight into the primary clutch. TSS98 secondary clutches came on the '05 and '06 IQR 440's. They have 8 bolts on the helix.
This tool can be used for alignment with the TSS04 and Tied clutch but a .100 spacer will need to be added between the tool and secondary when checking offset. Special order only, usually takes about a week. No cancellations or returns.
options


see video

Polaris IQ racer Clutch alignment tool for TSS04 & Tied secondary $239
This is the Polaris recommended tool and the only one that fits properly in the IQR chassis.  This tool is cut and tapered to fit tight into the primary clutch. TSS04 scecondary clutches came on the '07 to current IQRs + the 600RR. They have 4 bolts on the helix. Special order only, usually takes about a week. No cancellations or returns.
options

super caddy clutch service tool

Clutch Press Service Tool $73
Compresses and holds springs when disassembling or reassembling clutch
Uses strong metal bar to hold springs in compressed position
Strong welded metal construction built to handle the strain from compressed springs
Adjustable design offers a correct fit on many makes of clutches
Arctic Cat drive/ driven clutches (except Diamond Drive),Polaris drive/ driven clutches (including ATV),Ski-Doo driven clutches (except RER),Yamaha drive/ driven clutches

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SLP Clutch Press Service Tool $119.95
Works on Arctic Cat drive/driven clutches (except Diamond Drive driven), Polaris drive/driven clutches (including ATV, P2, TEAM Rapid), Yamaha drive/driven clutches.
•Revolutionary drive and driven clutch servicing is designed specifically compressing and holding springs for ease of assembly and disassembly
•Can be used for field testing or production clutch repair on the shop bench
•High-quality metal construction with powder coated finish and UHMW plastic wear patches and fingers provides a quality, functional tool that is extremely durable
•Non-stick rubber bumpers provide maximum control

Clutch spider tool $55.95
Works on most Polaris sleds with P85 or P95 clutches including all IQ racers
(close, but not actual picture)

Clutch spider jam nut tool $69.95
Works on most Polaris sleds with P85 or P95 clutches including all IQ racers
(close, but not actual picture)
Team secondary clutch L tool $10.99
Works on all Team clutches made for Polaris
iqbelt_small
Polaris IQ 440 belt $100
This is the standard belt (1104) used on the '05-'06 440 IQ's  
iqbelt_small
Polaris IQ 440-600 high performance belt $210
Polaris new more flexible high performance belt (1114)
They claim 5-6 times the life of the 1104. It is a slightly stiffer compound.   

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Ultimax Pro  $105
Ultimax Pro high performance belt. Double cog style to dissipate heat and aid flexibility. This belt is much like the 1104 but holds up way better. We like to use this belt when drag racing because the clutches grip it fast due to the slightly softer compound.   
Ultimax XS $139
Ultimax XS high horsepower belt. For increased strength with heat resistant materials. Comparable to the 1114 with the slightly stiffer compound thatn the 1104 or Pro.  
hyvo_gears_small Hyvo Top Gears $45 (15T internal & 3/4" wide)
Size
hyvo_gears_small Hyvo Bottom Gears $70 (15T internal & 3/4" wide)
Size
hyvo_chain Hyvo Chain $84.95 (3/4" wide)
Size
Gearing Chart 1   IQR top gear 21-25    
Gearing Chart 2   IQR top gear 17-21             
Gearing Chart 3   Standard Polaris (not IQR) top gear 19-26 and bottom 37-46 Once the picture loads click on it to make it large and clear.
All the gearing charts read about 10% high.

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Polaris 6205-2RS chain case bearing $32
Fits all IQ race sleds and 600rr.

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NTN 6205-2RS chain case bearing $22
Fits all IQ race sleds and 600rr.

Polaris Self aligning bearing for lower chain case $60
Fits all race sleds and 600rr. Replaces 6205 bearing.

Polaris IQ Chain case $105 fits '04-current race sleds and the 600RR
These chain cases are know for breaking around the lower bearing retaining clip

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Polaris IQ Chain case drain plug $6 fits '05-current race sleds, 600RR and most of the rest of the Polaris sleds

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Polaris lower gear bolt and spring washer $7
# 16 and 15. Fits '05-current race sleds, 600RR and most of the rest of the Polaris sleds

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Polaris IQR jackshaft with new style pressed on bearing $199 While they last. Also comes with new retaining ring. Fits all IQR's & 600RR.

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Polaris IQ jackshaft and axle o ring #22 $3
fits all IQ's, 600RR and most of the rest of the Polaris sleds

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Maxima Chain Case Lube $11
100% synthetic formulation specifically designed for low temperatures
Extremely low pour point of -40°F
Provides outstanding lubrication to highly loaded chains and sprockets with minimal power loss
Contains special rust and corrosion inhibitors
16 oz bottle
IQ racers take 9oz

Chain Case Jackshaft/Axle Seal $12 (there are 2 in the chain case, one upper and one lower)
Fits all IQ race sleds and 600rr plus most other Polaris sleds.

Polaris Jackshaft bearing $47 (just behind the clutch)
The outer race is radiused with holes for grease to enter.
Fits all IQ race sleds and stock 600RR (will not fit 600RR with new superceeded jackshaft from the recall.  Call to order that one.

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NTN Jackshaft bearing $32 (just behind the clutch)
The outer race is radiused with holes for grease to enter.
Fits all IQ race sleds and 600rr.

Polaris Axle bearing $49 (just below the secondary clutch on the axle)
The outer race is radiused with holes for grease to enter.
Fits '05-'07 race sleds and 600rr.

Polaris Axle bearing $80 (just below the secondary clutch on the axle)
The outer race is radiused.
Fits all '08-current IQ 600 race sleds.

axle-cover-drive-adaptor-with-zerk_small

Axle Bearing cover with grease zerk and speedo adaptor $90
Fits all IQ race sleds and 600rr plus many other Polaris sleds.
Speedometer key and gasket sold separately. If you have a hollow axel ('11-'14) you will need to plug the end of it first before installing this.

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Axle bearing cover gasket $3 (part number 31)
Fits all IQ race sleds and 600rr plus many other Polaris sleds.

speedo-key-gasket_small

Speedomoter key $8 (part number 30)
Fits all IQ race sleds and 600rr plus many other Polaris sleds.
Will not work with models with hollow axels like the '11-'14's.

 

Need a speedo? See the Voyager Computer

Many more parts available including all stock/OEM Polaris parts
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