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Polaris IQ Racer Drive Train Parts 
All recommendations on this page were based at an elevation of 0-2000ft
Join our facebook group Polaris IQR AxysR trail conversion group

EPI Primary clutch springs $30
We recommend 165/310 for the 440 and 185/320 or 190/335 for the 600's
Load 2.5"/1.25"
Team Primary clutch springs $30
Load 2.5"/1.19"
Polaris Primary clutch springs $53
Load 2.5"/1.19"
Polaris primary clutch weights $114 (set of 3)
We recommend S49H for the 440 and 10-60 for the 600's
45, 47, 49, 51, 53 are NLA
Size
EPI Belly Busters Polaris primary clutch weights $125 (set of 3)
We recommend 10-58 to 10-62 for the 600's with the 10-60 being our favorite
We recommend the 50's for the 440's. Belly Busters are our favorite weight. The hit harder on the low end and are better quality.
Size
Speedwerx Polaris primary clutch weights $138 (set of 3)
We recommend 10-58 to 10-62 for the 600's with the 10-60 being our favorite
We recommend the 50.5's for the 440's.
Size
polaris iqr clutch weight bushings Clutch weight bushings $20 (set of 3)
Fits all brands of clutch weights we sell for the IQR's
Polaris primary clutch weight pins Primary clutch weight pins/bolts $17 (set of 3)
Fits all Polaris P85 wide roller clutches .540 '96+, Plus all IQR 600R

Polaris primary clutch rebuild kit p85 wide roller
Primary clutch rebuild kits $120
Fits all Polaris P85 wide roller clutches .540 '96-'20 Plus many more including all IQR's. Sold as pictured.


Complete Primary clutch rebuild kits $200
Fits all Polaris P85 wide roller clutches .540 '96-'20 Plus many more including all IQR's. This kit includes the inner and outer cover bushings. Sold as pictured.
EPI Secondary clutch springs for Team Clutches $30
We recommend 140-200 or 140-220 for the 440 and 160/240 for the 600's
Load 2.2"/1.1"
Team Secondary clutch springs for Team Clutches $30
We recommend 140-200 or 140-220 for the 440's and 160-240 for the 600's
Load 2.2"/1.1"
Polaris Secondary clutch springs for Team Clutches $53
We recommend 140-200 or 140-220 for the 440's and 160-240 for the 600's
Load 2.2"/1.1"
Team secondary spacer/washer part # 11.  If yours is grooved its time for a new one. We also recommend the Delrin washers for your secondary spring.
'02-'05 Pro X and IQ 440 with TSS98 (8 bolt helix) $9  
'06-current IQ 440/600 + RR with TSS04 (4 bolt helix) & Tied $9  
Delrin Washers $12
Eliminates friction from spring contact with retaining cup in Team secondary clutches. Sold in a 3 pack
 (our recommendations are to put 2 under the spring retainer cup)

Clutch Kits - Contain primary & secondary springs $60
(for 600's)
Tame will have the lowest engagement (around 3500rpm)
Mild will be 1 set up from tame (around 4000rpm)
Wild will be aggressive trail (recommended for most around 4500rpm)
Stock race springs (around 5000rpm)
Extreme Race, Highest engagement (recommended for race only 5500+rpm)
Primary weights can also change things. For trail we recommend 10-60's.
We also recommend Delrin washers and running your secondary helix on the 66-44 ramp or the closest to that. You may need tools to change springs.
Sorry but we don not give out the technical data on these kits.
      
options
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Team TSS-98 & TSS-04 secondary helix with reverse $109
(for 600's)
tss98_helix_small
         TSS-98                     TSS-04
options
EPI Polaris IQ primary clutch puller $59.99
Heat treated steel-High Quality
works on all Polaris clutches '00-present


see video

Polaris IQ racer Clutch alignment tool for TSS98 secondary $239
This is the Polaris recommended tool and the only one that fits properly in the IQR chassis.  This tool is cut and tapered to fit tight into the primary clutch. TSS98 secondary clutches came on the '05 and '06 IQR 440's. They have 8 bolts on the helix.
This tool can be used for alignment with the TSS04 and Tied clutch in an IQR (but not the AxysR) but a .100 spacer will need to be added between the tool and secondary when checking offset. Special order only, usually takes about a week. No cancellations or returns.
options


see video

Polaris IQ racer Clutch alignment tool for TSS04 & Tied secondary $239
This is the Polaris recommended tool and the only one that fits properly in the IQR chassis.  This tool is cut and tapered to fit tight into the primary clutch. TSS04 secondary clutches came on the '07 to current IQRs + the 600RR. They have 4 bolts on the helix. Special order only, usually takes about a week. No cancellations or returns.
options


see video

Aftermarket Clutch alignment tool for TSS98 secondary $80
This is a copy of the Polaris recommended tool. This tool is cut and tapered to fit tight into the primary clutch. TSS98 secondary clutches came on the '05 and '06 IQR 440's and some other models. Tss98's have 8 bolts on the helix.
This tool can be used for alignment with the TSS04 and Tied clutch in an IQR (but not the AxysR) but a .100 spacer will need to be added between the tool and secondary when checking offset.
options


see video

Aftermarket Clutch alignment tool for TSS04 & Tied secondary $80
This is a copy of the Polaris recommended tool.  This tool is cut and tapered to fit tight into the primary clutch. TSS04 secondary clutches came on the '07 to current IQRs + the 600RR. TSS04's have 4 bolts on the helix.
options

clutch-press-service-tool_smallclutch-press-service-tool2_small

SLP Clutch Press Service Tool $119.95
Works on Arctic Cat drive/driven clutches (except Diamond Drive driven), Polaris drive/driven clutches (including ATV, P2, TEAM Rapid), Yamaha drive/driven clutches.
Revolutionary drive and driven clutch servicing is designed specifically compressing and holding springs for ease of assembly and disassembly
Can be used for field testing or production clutch repair on the shop bench
High-quality metal construction with powder coated finish and UHMW plastic wear patches and fingers provides a quality, functional tool that is extremely durable
Non-stick rubber bumpers provide maximum control

Clutch spider tool $60
Works on most Polaris sleds with P85 or P95 clutches including all IQ racers
(close, but not actual picture)

Clutch spider jam nut tool $69.95
Works on most Polaris sleds with P85 or P95 clutches including all IQ racers
(close, but not actual picture)
Team secondary clutch L tool $10.99
Works on all Team clutches made for Polaris
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Polaris IQ 440 belt $120
This is the standard belt (1104) used on the '05-'06 440 IQ's.
This belt will fit any IQR/AxysR.
 
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Polaris IQ 440-600 high performance belt $210
Polaris new more flexible high performance belt (1114)
They claim 5-6 times the life of the 1104. It is a slightly stiffer compound. This belt will fit any IQR/AxysR.
 
 
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Polaris 600R high performance belt $220
Polaris new more flexible high performance belt used on '17+.  This belt will fit any IQR/AxysR.
 

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Ultimax Pro  $124
Ultimax Pro high performance belt. Double cog style to dissipate heat and aid flexibility. This belt is much like the 1104 but holds up way better. We like to use this belt when drag racing because the clutches grip it fast due to the slightly softer compound.  This belt will fit any IQR/AxysR.
   
Ultimax XS $180
Ultimax XS high horsepower belt. For increased strength with heat resistant materials. Comparable to the 1114 with the slightly stiffer compound than the 1104 or Pro.  This belt will fit any IQR/AxysR.
  
hyvo_gears_small Hyvo Top Gears $69 (15T internal & 3/4" wide)
Size
hyvo_gears_small Hyvo Bottom Gears $109 (15T internal & 3/4" wide)
Size
hyvo_chain Hyvo Chain $99.95 (3/4" wide)
Size
Gearing Chart 1   IQR top gear 21-25    
Gearing Chart 2   IQR top gear 17-21             
Gearing Chart 3   Standard Polaris (not IQR) top gear 19-26 and bottom 37-46 Once the picture loads click on it to make it large and clear.
All the gearing charts read about 10% high.

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Polaris chain case bearing $32
Fits all IQ race sleds and 600rr.

ntn_chaincase_bearing_small

NTN chain case bearing $22
Fits all IQ race sleds and 600rr.

Polaris Self aligning bearing for lower chain case $60
Fits all race sleds and 600rr. Replaces 6205 bearing.

Polaris IQ Chain case $268 fits '04-current race sleds and the 600RR
These chain cases are know for breaking around the lower bearing retaining clip

Polaris IQR/600R chain case cover $90 #13
fits '05-current race sleds and the 600RR

Polaris IQR/600R chain case cover seal $31 #12
fits '05-current race sleds and the 600RR

chain-case-drain-plug

Polaris IQ Chain case drain plug $6 fits '05-current race sleds, 600RR and most of the rest of the Polaris sleds

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Polaris lower gear bolt and spring washer $10
# 16 and 15. Fits '05-current race sleds, 600RR and most of the rest of the Polaris sleds

iqr-drive-shaft-w-bearing_small

Polaris IQR jackshaft with new style pressed on bearing $249 While they last. Also comes with new retaining ring. Fits all IQR's & 600RR.
SOLD OUT NO LONGER AVAILABLE unless we find a replacement

drivetrain_small

Polaris IQ jackshaft and axle o ring #22 $3
fits all IQ's, 600RR and most of the rest of the Polaris sleds

Polaris IQR/600R axle flangette #26 $21
fits all IQR's/600R/600RR

maxima-chain-case-lube-45916

Maxima Chain Case Lube $11
100% synthetic formulation specifically designed for low temperatures
Extremely low pour point of -40F
Provides outstanding lubrication to highly loaded chains and sprockets with minimal power loss
Contains special rust and corrosion inhibitors
16 oz. bottle
IQ racers take 9oz

Chain Case Jackshaft/Axle Seal $18 (there are 2 in the chain case, one upper and one lower)
Fits all IQ race sleds and 600rr plus most other Polaris sleds.

Polaris Jackshaft bearing $47 (just behind the clutch)
The outer race is radiused with holes for grease to enter.
Fits all IQ race sleds and stock 600RR (will not fit 600RR with new superseded jackshaft from the recall.  Call to order that one.

ntn_jackshaft_bearing_small

NTN Jackshaft bearing $32 (just behind the clutch)
The outer race is radiused with holes for grease to enter.
Fits all IQ race sleds and 600rr.

Polaris Axle bearing $33 (just below the secondary clutch on the axle)
The outer race is radiused with holes for grease to enter.
Fits '05-'07 race sleds and 600rr.

Polaris Axle bearing $84 (just below the secondary clutch on the axle)
The outer race is radiused.
Fits all '08-current IQ 600 race sleds.

axle-cover-drive-adaptor-with-zerk_small

Axle Bearing cover with grease zerk and speedo adaptor $109
Fits all IQ race sleds and 600rr plus many other Polaris sleds.
Speedometer key and gasket sold separately. If you have a hollow axel ('11-'14) you will need to plug the end of it first before installing this.

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Axle bearing cover gasket $4 (part number 31)
Fits all IQ race sleds and 600rr plus many other Polaris sleds.

speedo-key-gasket_small

Speedometer key $8 (part number 30)
Fits all IQ race sleds and 600rr plus many other Polaris sleds.
Will not work with models with hollow axels like the '11-'14's.

 

Need a speedo? See the Voyager Computer

Many more parts available including all stock/OEM Polaris parts
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